We have a wide range of industrial crushing & pulverizing equipment that are designed and manufactured to yield maximum efficiency to our clients. These industrial crushing & pulverizing equipment are used for size reducing different types of coconut shell, turmeric, spices, grains, pulses, fruits, vegetables, and other food products. Available at competitive rates, our crushing & pulverizing equipment are known for their efficiency and durability.
We are manufacturers of high quality coconut shell powder making machinnes which is the basic raw material for mosquito coils, agarbatti, phenolic resins, and also used as a filler for plywood and synthetic glue.
Coconut shell powder is made from coconut shells and is used as a filler in the manufacture of thermoset moulding powders like bakelite, synthetic resin glues or phenol formaldehyde. Availability of adequate quantity of coconut shells is the most critical aspect. It is imperative to locate reliable sources for regular supplies and the location of the factory has to be finalised accordingly. Mesh size of 80-100 is suitable for thermoset moulding powder whereas for synthetic resin glues the size has to be around 230-240 mesh. Product provides substantial value-addition as normally shells are either thrown away or used as a fuel.
Coconut shell powder is an industrial product and is considered to be suitable and cheap filler compared to others. It is easy to manufacture and results in considerable value-addition.
Coconut shell powder is mainly used as filler and thus it is an industrial product. It is used in the manufacture of thermoset moulding powders such as phenol formaldehyde moulding powder or bakelite and synthetic resin glues. Powder of different particle size is required for different end-uses. It would be better if the promoters have relevant marketing background. India has maintained fairly steady industrial growth during last 8-10 years. Indian economy is gradually coming out of the grips of demand recession and industrial production is once again picking up. Yet another favourable aspect of coconut shell powder is that it is a comparatively cheaper filler and hence preferred by many end-users.
Coconut shells free from contamination of coir pith, etc., are broken into small pieces with help of Jas Pounding Machine and fed into a pulverizer. The powder from the pulverizer is fed into a cyclone and the parallel product is collected in bag filters. The shell powder is then fed into a vibrating sieving machine and packed according to mesh size requirements for various end uses. The rejects from the sieving machine can be recycled in the pulverizer for size reduction. The main requirements for consistent good quality of coconut shell powder, are proper selection of shell of proper stage of maturity and efficient machinery.
The Techno Wings brand impact pulverizer meets most capacity requirements. It lend themselves to a wide degree of adjustment with finesse of the finished products ranging from about 60 mesh to bulk passing through 300 mesh depending to a considerable extent on the particular materials being handled. It combines grinding, classifying and conveying all in one single unit. It grinds with easy, economy and safety offering a wide range of particle sizing of any non-abrasive material, hard or soft from granular to finest dust up to 300 meshes.
The impact pulverizer consists of an encased rotor carrying swing hammers, whizzer classifier for fineness regulation and pressure gradient creator mounted on a solid shaft. Raw material to be pulverized enters the crushing chamber through the hopper or the automatic rotary feeder. The impact of the hammers on the feed material against the liner plates reduces it into fine powder. The ground material is carried towards the whizzer classifier for classification and the oversize particles are rejected by the classifier and returned to the crushing chamber for further grinding. The classified material is then conveyed into the cyclone for collection and bagging. A dust collector is provided in the system for ensuring dust less operation and for no loss of ground powder.
| Model No | Required HP | RPM | Required Space in feet | Production Capacity Per Hour in kilogram | ||
|---|---|---|---|---|---|---|
| Bangle Gram | Minerals | Ayurvedic Medicines | ||||
| TW-IP-12 | 5-7.5 | 3500-2800 | 10 X 10 X 10 | 60-75 | 75-100 | 20-25 |
| TW-IP-12 B | 7.5-10 | 3500-2800 | 10 X 10 X 10 | 100-120 | N.A. | N.A. |
| TW-IP-16 | 10-15 | 2300-2500 | 10 X 10 X 10 | 140-160 | 150-200 | 50-60 |
| TW-IP-16 B | 15-20 | 3500-2500 | 10 X 10 X 10 | 180-200 | N.A. | N.A. |
| TW-IP-20 | 15-20 | 2300-2500 | 10 X 10 X 11 | 200-250 | 250-300 | 80-100 |
| TW-IP-25 | 25-30 | 1800-2000 | 10 X 10 X 13 | 300-400 | 400-500 | 130-150 |
| TW-IP-25 B | 30-35 | 1800-2000 | 10 X 10 X 13 | 400-500 | N.A. | N.A. |
| TW-IP-32 | 40-50 | 1800-2000 | 12X10X16 | 600-700 | 700-900 | 250-300 |
| TW-IP-32 B | 50-60 | 1800 | 19X10X18 | 700-900 | 900-1100 | 300-350 |
| TW-IP-42 | 80-100 | 1800 | 20X12X20 | 1000-1200 | 1100-1400 | 400-500 |
| TW-IP-42 B | 100-125 | 1800 | 20X12X20 | 1200-1500 | 1400-1700 | 500-600 |
| TW-IP-52 | 150-175 | 1400 | 24X12X24 | 1600-1800 | 1800-2000 | 600-700 |
Type: Air swept impact mill with whizzer classifier operation in closed circuit
Body: solid iron, machined and aligned on a strong iron base with top covers bolted.
Feeder: Automatic rotary feeder, gear driven from the main shaft with feed control mechanism
crushing chamber: Lined with renewable solid iron ( stainless steel optional) breaker plates
Rotor: machined mild steel thick plates mounted on main shaft: solid alloy steel
Classifier: mild steel whizzier classifier with adjustable spider to control fineness of ground powder up to 300 mesh depending on the type of material being pulverized
Bearings: self-aligning ball bearings in cast iron housing with suitable grease cups for lubrication
Hammers: forged alloy steel, hard faced, with manganese steel electrodes and balanced.
Blower: paddle type with replaceable blades
Cyclone: mild steel sheet fabricated dust collector: top and bottom halves of mild steel sheet, to be interconnected by dust bags
Piping: all interconnecting mild steel piping supplied with loose flanges to facilitate easy erection
