Crushing pulverizing Equipments

Industrial Crushing grinding and pulverizing equipments

We at Jas enterprise are a preeminent manufacturer, supplier and exporter of best quality non jacketed or jacketed impact pulverisers. Precision engineered using streamlined manufacturing processes, our range includes ultra fine pulverizer machine, impact pulverizer, hammer mill, vibrating screen, wet and dry grinder, centrifugal cleaning plant and many more. We offer these products in proper packaging for their safe delivery to our clients within scheduled time frame.
We offer high quality non jacketed or jacketed industrial impact pulverisers, which are known amidst our clients for their superior performance. Reflecting the sophisticated technology, these non jacketed or jacketed impact pulveriser's machines come with sturdy construction and fine finish.

Impact Pulverizer

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Description of impact pulverizer / pulveriser

The "Techno wings" impact pulverizer meets most capacity requirements. It lends themselves to a wide degree of adjustment with finesse of the finished products ranging from about 60 mesh to bulk passing through 300 B.S.S. Meshes depending to a considerable extent on the particular materials being handled.
The techno wings impact pulverizer / pulveriser is a versatile grinding unit of heavy and rugged construction and built for continuous operation day after day. The impact pulverisers are especially designed for the medium fine, and fine size reduction.
The impact pulverisers meet most capacity requirements and lend themselves to a wide degree of adjustments with fineness of the finished product ranging from about 60 mesh to bulk passing through 300 mesh, depending on a considerable extent to the particular material being handled. Unlike an ordinary hammer mill, it has no screens to break, wear out or clog in the crushing chamber. The techno wings impact pulverisers are combines grinding, classifying and conveying all in one single unit.

Operating principle of impact pulverizer / pulveriser

The impact pulverizer consists of an encased rotor carrying swing hammers, whizzer classifier for fineness regulation and pressure gradient creator mounted on a solid shaft. Raw material to be pulverized enters the crushing chamber through the hopper or the automatic rotary feeder. The impact of the hammers on the feed material against the liner plates reduces it into fine powder. The ground material is carried towards the whizzer classifier for classification and the oversize particles are rejected by the classifier and returned to the crushing chamber for further grinding. The classified material is then conveyed into the cyclone for collection and bagging. A dust collector is provided in the system for ensuring dust less operation and for no loss of ground powder.

Typical application of impact pulverizer / pulveriser

The techno wings impact pulverizers are used for a wide range of application e.g. Agricultural, chemicals, carbon and graphite, coal, coke, coconut shell and wood saw dust, clay, dye stuff and pigments, detergents, ferro-alloys fertilizers, fillers, food products, herbs and spices, insecticides and pesticides, katha, marine feeds, minerals, plastics, pharmaceuticals, resins, et cetera

Outstanding features of impact pulverizer / pulveriser

  • High speed rotor assembly two-way reversible hammers / beater
  • Easy access to impact pulverizers interior through dual access doors
  • Available in different size and models
  • Cold and silent running Dust free operations
  • Robust construction
  • Low specific power consumption
  • Durable long life
  • Guaranteed grinding efficiency, particle sizes are finer and more uniform than that obtained from machine using screen

Construction of impact pulverizer / pulveriser

Type: Air swept impact mill with whizzer classifier operation in closed circuit
Body: solid iron, machined and aligned on a strong iron base with top covers bolted.
Feeder: Automatic rotary feeder, gear driven from the main shaft with feed control mechanism
crushing chamber: Lined with renewable solid iron ( stainless steel optional) breaker plates
Rotor: machined mild steel thick plates mounted on main shaft: solid alloy steel
Classifier: mild steel whizzier classifier with adjustable spider to control fineness of ground powder up to 300 mesh depending on the type of material being pulverized
Bearings: self-aligning ball bearings in cast iron housing with suitable grease cups for lubrication
Hammers: forged alloy steel, hard faced, with manganese steel electrodes and balanced.
Blower: paddle type with replaceable blades
Cyclone: mild steel sheet fabricated dust collector: top and bottom halves of mild steel sheet, to be interconnected by dust bags
Piping: all interconnecting mild steel piping supplied with loose flanges to facilitate easy erection

Standard accessories of impact pulverizer / pulveriser

  • Motor pulley
  • Cotton balloons.
  • Anti vibrating foundation stand with adjustable rail for motor

Extra accessories of impact pulverizer / pulveriser

  • Suitable totally enclosed fan cooled three phase sq. cage motor as per is: 325. {electricity (special power can be accommodated): 110/220/380/415 volts, 50/60 Hz, 1/3 phase}
  • Starters, main switch, ampere meter, capacitor for three phases
  • Foundation bolts
  • V belts
  • All contacting parts stainless steel 304 / 316 can be accommodated

Available models of impact pulverizer / pulveriser

Model No Required HP RPM Required Space in feet Production Capacity Per Hour in kilogram
Bangle Gram Minerals Ayurvedic Medicines
TW-IP-12 5-7.5 3500-2800 10 X 10 X 10 60-75 75-100 20-25
TW-IP-12 B 7.5-10 3500-2800 10 X 10 X 10 100-120 N.A. N.A.
TW-IP-16 10-15 2300-2500 10 X 10 X 10 140-160 150-200 50-60
TW-IP-16 B 15-20 3500-2500 10 X 10 X 10 180-200 N.A. N.A.
TW-IP-20 15-20 2300-2500 10 X 10 X 11 200-250 250-300 80-100
TW-IP-25 25-30 1800-2000 10 X 10 X 13 300-400 400-500 130-150
TW-IP-25 B 30-35 1800-2000 10 X 10 X 13 400-500 N.A. N.A.
TW-IP-32 40-50 1800-2000 12X10X16 600-700 700-900 250-300
TW-IP-32 B 50-60 1800 19X10X18 700-900 900-1100 300-350
TW-IP-42 80-100 1800 20X12X20 1000-1200 1100-1400 400-500
TW-IP-42 B 100-125 1800 20X12X20 1200-1500 1400-1700 500-600
TW-IP-52 150-175 1400 24X12X24 1600-1800 1800-2000 600-700

Layout Of Impact Pulverizer

Section View Of Impact Pulverizer
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