Industrial crushing, grinding and pulverizing equipments

Industrial Crushing grinding and pulverizing equipments

We have a wide range of industrial crushing & pulverizing equipments that are designed and manufactured to yield maximum efficiency to our clients. These industrial crushing & pulverizing equipments are used for size reducing different types of coconut shell, turmeric, spices, grains, pulsess, fruits, vegetables, and other food products. Available at competitive rates, our crushing & pulverizing equipments are known for their efficiency and durability.
We are manufacturers of high quality coconut shell powder making machinnes which is the basic raw material for mosquito coils, agarbatti, phenolic resins, and also used as a filler for plywood and synthetic glue.

Coconut shell powder making machine

Description of Coconut shell powder making machine

Coconut shell powder is made from coconut shells and is used as a filler in the manufacture of thermoset moulding powders like bakelite, synthetic resin glues or phenol formaldehyde. Availability of adequate quantity of coconut shells is the most critical aspect. It is imperative to locate reliable sources for regular supplies and the location of the factory has to be finalised accordingly. Mesh size of 80-100 is suitable for thermoset moulding powder whereas for synthetic resin glues the size has to be around 230-240 mesh. Product provides substantial value-addition as normally shells are either thrown away or used as a fuel.

Coconut shell powder is an industrial product and is considered to be suitable and cheap filler compared to others. It is easy to manufacture and results in considerable value-addition.

Uses of coconut shell powder

  • It is used as a raw material for Activated Carbon industries.
  • It is extensively used as compound filler in the manufacture of Phenolic molding powder (Bakelite plastic) as a filler & extender.
  • It is used as a filler for synthetic resin glues.
  • It is used successfully with specialized surface finishing liquid products (as an absorbent), Mastic adhesives, resin casting and bituminous products.
  • It is used in heavy duty hand cleaner pastes as a mild abrasive.
  • It can give a smooth and lustrous finish to moulded articles, and also improve their resistance to moisture and heat.
  • In the Granular form, it is used as a Lost Circulation Material in Oil Well Drilling.
  • It is used as a mild abrasive in shot blasting of delicate objects and of historic buildings.
  • In Asia, it is widely used for the manufacture of insect repellent in the form of mosquito coils and also in Agarbathis, due to its long and uniform burning qualities.
  • The product finds extensive use in plywood and laminated boards as a phenolic extruder and as a filler in synthetic resin glues.

Market potential of coconut shell powder

Coconut shell powder is mainly used as filler and thus it is an industrial product. It is used in the manufacture of thermoset moulding powders such as phenol formaldehyde moulding powder or bakelite and synthetic resin glues. Powder of different particle size is required for different end-uses. It would be better if the promoters have relevant marketing background. India has maintained fairly steady industrial growth during last 8-10 years. Indian economy is gradually coming out of the grips of demand recession and industrial production is once again picking up. Yet another favourable aspect of coconut shell powder is that it is a comparatively cheaper filler and hence preferred by many end-users.

Manufacturing process of coconut shell powder

Coconut shells free from contamination of coir pith, etc., are broken into small pieces with help of Jas Pounding Machine and fed into a pulverizer. The powder from the pulverizer is fed into a cyclone and the parallel product is collected in bag filters. The shell powder is then fed into a vibrating sieving machine and packed according to mesh size requirements for various end uses. The rejects from the sieving machine can be recycled in the pulverizer for size reduction. The main requirements for consistent good quality of coconut shell powder, are proper selection of shell of proper stage of maturity and efficient machinery.

About coconut shell powder making machine

The Techno Wings brand impact pulverizer meets most capacity requirements. It lend themselves to a wide degree of adjustment with finesse of the finished products ranging from about 60 mesh to bulk passing through 300 mesh depending to a considerable extent on the particular materials being handled. It combines grinding, classifying and conveying all in one single unit. It grinds with easy, economy and safety offering a wide range of particle sizing of any non-abrasive material, hard or soft from granular to finest dust up to 300 meshes.

Operating principle of coconut shell powder making machine (impact pulverizer / pulveriser)

The impact pulverizer consists of an encased rotor carrying swing hammers, whizzer classifier for fineness regulation and pressure gradient creator mounted on a solid shaft. Raw material to be pulverized enters the crushing chamber through the hopper or the automatic rotary feeder. The impact of the hammers on the feed material against the liner plates reduces it into fine powder. The ground material is carried towards the whizzer classifier for classification and the oversize particles are rejected by the classifier and returned to the crushing chamber for further grinding. The classified material is then conveyed into the cyclone for collection and bagging. A dust collector is provided in the system for ensuring dust less operation and for no loss of ground powder.

Outstanding features of coconut shell powder making machine (impact pulverizer / pulveriser)

  • High speed rotor assembly two-way reversible hammers / beater
  • Easy access to impact pulverizers interior through dual access doors
  • Available in different size and models
  • Cold and silent running Dust free operations
  • Robust construction
  • Low specific power consumption
  • Durable long life
  • Guaranteed grinding efficiency, particle sizes are finer and more uniform than that obtained from machine using screen

Available models of coconut shell powder making machine

Model No Required HP RPM Required Space in feet Production Capacity Per Hour in kilogram
Bangle Gram Minerals Ayurvedic Medicines
TW-IP-12 5-7.5 3500-2800 10 X 10 X 10 60-75 75-100 20-25
TW-IP-12 B 7.5-10 3500-2800 10 X 10 X 10 100-120 N.A. N.A.
TW-IP-16 10-15 2300-2500 10 X 10 X 10 140-160 150-200 50-60
TW-IP-16 B 15-20 3500-2500 10 X 10 X 10 180-200 N.A. N.A.
TW-IP-20 15-20 2300-2500 10 X 10 X 11 200-250 250-300 80-100
TW-IP-25 25-30 1800-2000 10 X 10 X 13 300-400 400-500 130-150
TW-IP-25 B 30-35 1800-2000 10 X 10 X 13 400-500 N.A. N.A.
TW-IP-32 40-50 1800-2000 12X10X16 600-700 700-900 250-300
TW-IP-32 B 50-60 1800 19X10X18 700-900 900-1100 300-350
TW-IP-42 80-100 1800 20X12X20 1000-1200 1100-1400 400-500
TW-IP-42 B 100-125 1800 20X12X20 1200-1500 1400-1700 500-600
TW-IP-52 150-175 1400 24X12X24 1600-1800 1800-2000 600-700

Construction of Coconut Shell Powder Making Machine

Type: Air swept impact mill with whizzer classifier operation in closed circuit
Body: solid iron, machined and aligned on a strong iron base with top covers bolted.
Feeder: Automatic rotary feeder, gear driven from the main shaft with feed control mechanism
crushing chamber: Lined with renewable solid iron ( stainless steel optional) breaker plates
Rotor: machined mild steel thick plates mounted on main shaft: solid alloy steel
Classifier: mild steel whizzier classifier with adjustable spider to control fineness of ground powder up to 300 mesh depending on the type of material being pulverized
Bearings: self-aligning ball bearings in cast iron housing with suitable grease cups for lubrication
Hammers: forged alloy steel, hard faced, with manganese steel electrodes and balanced.
Blower: paddle type with replaceable blades
Cyclone: mild steel sheet fabricated dust collector: top and bottom halves of mild steel sheet, to be interconnected by dust bags
Piping: all interconnecting mild steel piping supplied with loose flanges to facilitate easy erection

Standard accessories of Coconut Shell Powder Making Machine

  • Motor pulley
  • Cotton balloons.
  • Anti vibrating foundation stand with adjustable rail for motor

Extra accessories of Coconut Shell Powder Making Machine

  • Suitable totally enclosed fan cooled three phase sq. cage motor as per is: 325. {electricity (special power can be accommodated): 110/220/380/415 volts, 50/60 Hz, 1/3 phase}
  • Starters, main switch, ampere meter, capacitor for three phases
  • Foundation bolts
  • V belts
  • All contacting parts stainless steel 304 / 316 can be accommodated
Get Instant E Quotation

Related Products

Some of our other machines are related to this Coconut shell powder making machine