Industrial crushing, grinding and pulverizing equipments

Industrial Crushing grinding and pulverizing equipments

Jas enterprises is one of the dominating manufacturers, exporter and supplier of grinding machines in the local as well as international market. We manufacture various types of grinding machines like bangel gram grinding machine, besan plant, chana dal grinding machine, besan making machine, flour mill besan plant channa grinder, chick pea grindr, gram dal besan plant, black gram grinder etc. we commit to use superior quality raw material so that the end product is highly reliable and durable. All our machines consume least power and at the same time they give you the maximum output.
Our machines retain the superior qualities of the product even after cutting and grinding of the product. Our machines require less man power, thus cutting up the cost of the operation. we ensure to delight you by offering our machines at pocket friendly prices, which would not affect your precious pocket.
The chickpea or chick pea (Cicer arietinum) is a legume of the family Fabaceae, subfamily Faboideae. It is also known as gram, or Bengal gram, garbanzo or garbanzo bean and sometimes known as Egyption peaceci, cece or channa. It's seeds are high in protein. It is one of the earliest cultivated legumes: 7,500-year-old remains have been found in the Middle East.

Besan Plant

Description of Besan Plant

Gram dal, chick pea, bengal gram, milling is an important industry supplying flour of gram dal (Besan) to mankind. Flour milling has been known from a very early date. Besan is used for day to day food products in houses of rich and poor for variety of tastes and has several uses across the country and throughout the year. It is made from Gram dal and is very popular especially in Western part of the country. It is used in sweet as well as spicy food and snacks preparations. This project can be set up in many States of India as Gram Dal is cultivated almost throughout the country.
Gram Flour (Besan) is the most common flour used by the sweet makers, hotels and households for various preparations. Many food items are prepared by addition of spices, sugar etc. It has got fairly long shelf-life. Certification under the PFA Act is necessary.

Market potential of besan

Indians by nature are fond of sweet as well as spicy food and Gram flour which is popularly known as "Besan" is an important ingredient in such preparations. It is a versatile product used in many preparations round the year. Apart from individual households, there are some institutional bulk consumers like restaurants, other eateries, hostels and canteens, clubs, caterers, etc. It is a very commonly used item in the Indian kitchens and thus enjoys continuous market throughout the year. It is being manufactured in several States including Gujarat. Thus there will be competition from the existing manufacturers. Market for this product is growing continuously due to more and more applications, increasing population and its easy availability.
Hence, a new entrant has to plan marketing strategy systematically ensuring adequate network backed up by good quality and competitive price. It is envisaged that initially the unit would concentrate on bulk supplies to make initial inroads in market and thereafter gradually enter the consumer market.

Besan manufacturing process

The process of manufacturing quality besan or gram flour involves four major processes, as explained below.

  • Dal Making - mini dal mills is use for making carrying different processes cleaning and grading, pitting, pre-treatment with oil & water, conditioning, de- husking & splitting. for more detils please clik here
  • Cleaning - Eliminate pebbles, broken grains and other impurities from Gram. for more details please click here
  • Conditioning - Based on physical properties of gram dal, remove other coloured gram halves. Water content, if any, should be removed by sun-drying to maintain minimum 12 to 14% moisture.
  • Milling ( Grinding ) - The gradual milling system should be adopted for milling and operation consists of breaking, scalping and purification, reduction and dressing.

We have Two types of pulverizers to offer you for the grinding of bangel grams as under

1. Techno Wings Multipurpose pulsess and Grains Mills is a very simple type of pulverizer. The grinding chamber consists of a serrated ratchet liner on top, and screen at the bottom for classification. Feed material is passed into grinding chamber through a hopper manually. The ground power is collected in a through fitted below the screen, depending on the desired fineness. These Multipurpose pulsess and Grains Mills is best suitable for small scale industries or beginners. For More details please visit us at Multipurpose pulses and grains mills

2. Techno wing brand screenless impact pulverizer. The impact pulverizer consists of an encased rotor carrying swing hammers, whizzer classifier for fineness regulation and pressure gradient creator mounted on a solid shaft. Raw material to be pulverized enters the crushing chamber through the hopper or the automatic rotary feeder. The impact of the hammers on the feed material against the liner plates reduces it into fine powder. The ground material is carried towards the whizzer classifier for classification and the oversize particles are rejected by the classifier and returned to the crushing chamber for further grinding. The classified material is then conveyed into the cyclone for collection and bagging. A dust collector is provided in the system for ensuring dust less operation and for no loss of ground powder. for more details please visit us at impact pulverizer for mass productions
During the grinding process, a small quantity of air is generated, to remove this air a Polyester dust bag is fixed below the through and the other end of the bag is hung at a height, also acting like a dust collector.

  • Finishing - Sometimes, finished excellent flour (besan) is mixed to obtain a standard and uniform desired properties, characteristics and colour.
    The process is simple compared to wheat, rice, maize milling units.
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