Grains, pulse processing machine

Grains, pulses, Processing Machine

We design, fabricate and offer an extensive array of food processing machinery that is made using high quality raw materials and precision made parts. Widely applicable in the food industry, these machines are known for their efficiency and cost effective rates. These machines are available have sturdy and compact design.
Husk removing is one of the important operations in dal milling process. To prepare the seeds, grains, pulsess,lentil, wheat to have for preparing food from them, they are cleaned to remove any foreign objects. Next, the seeds, grains, pulsess,lentil, wheat have their hulls, or outer coverings, or husk, removed.

Emery roller ( Husk Remover )

Emery Roller is a machine for de-husking pulsess thus this machine some time called as pulses Splitter. They are used in various pulses mills for per-treatment and obtaining gota. It is operated by a motor and the hopper is mounted at one end. The roller with emery rotates inside a screen. Passing through the screen husks get removed and pulverized. The pulsess which are shelled gets out of the outlet which is at the other end of the machine.
Jas enterprise offer horizontal abrasive carborundum / emery stone grits roller cylindrical mill of different capacity, run by electric motor was developed for de-husking and splitting of food legumes viz. pigeon pea gram and black gram. It consisted mainly of emery coated roller to give 850-900 RPM and dal (splits) recovery 74.75%. Though the unit is similar to traditional miller machine and gives more or less the same dal recovery. It is useful for small scale production of dal in villages and towns.

Key features of Emery Roller Machine ( Husk Remover)

  • Suitable for processing of all types of pulsess with use of Screen
  • Easy to operate. Also having screen setting to get maximum life of abrasives stone
  • Operates by Flat / V belt pulley drive

Constructions of Emery roller ( Husk Remover )

Emery Roller is used for De husking the pulsess, wheat, grains, corn, maize, rice and many more is consist heavy duty fabricated Cover and Structure. Roller is rotating with a Emery Roller with lower RPM. Both end of shaft is fixed with Baring and Bearing hosing to reduce the rotating futons of the shaft and get with higher affectingly. The complete unit is mounted on heavy duty "C" section channel.

Operation of Emery roller ( Husk Remover )

Jas enterprise is offering Emery roller ( Emery Roller Machine). This machine is simple in construction and easy to operate and maintain. It consist of horizontal Emery Roller is covered with, surrounded by a screen. pulsess, rice, wheat, maize, are passes via feeding hopper between screen and emery roll. Because of lower RPM of machine grains, pulsess et cetera were giving De husked.

Application of Emery roller ( Husk Remover )

Used to remove the impurities adhering to the wheat surface. This machine is also used after the second dampening to remove the husk which has loosened after the first or second conditioning of the wheat, gram, green whole lentil, red whole lentil, toor dal whole beans, green gram, Moong, Black gram, urad, black pepper. The specialty of our machine is that it takes less powder and give maximum production.

Available Model of Emery roller ( Husk Remover )

In Side Fitted Roll Size Shaft Machine RPM Capacity per hrs kilograms Electric Motor Required Over All M/C Size L x W x H (mm)
JAS-HR-1 228 mm diameter x 685 mm length 40 mm 1000 400-600 5 HP (3.7 kw) or 7.5 H.P. ( 5.5 kW) 1625 x 480 x 500
JAS-HR-2 254 mm diameter x 760 mm length 51 mm 1000 500-800 7.5 HP (5.5 kw) or 10 HP (7.5 kW) 1680 x 500 x 500
JAS-HR-3 304 mm diameter x 760 mm length 51 mm 1000 800-1200 10 HP (7.5 kW) or 15 HP (11 kW) 1680 x 520 x 520
JAS-HR-4 355 mm diameter x 840 mm length 51 mm 950 2000-2500 15 HP (11 kW) or 20 H.P (15 kW) 1830 x 600 x 600

Standard accessories of Emery Roller( Husk Remover )

  • Motor Pulley.
  • Adjustable Rail For Fixing Motor.

Extra Accessories Of Emery roller ( Husk Remover )

  • Suitable totally enclosed fan cooled three phase or Single Phase Squirrel cage motor as per IS: 325 or 996.
  • Suitable miniature circuit breaker as per IS: 8828 with 3 meter cable and 3 pin top as per IS: 1293 for single phase electric motors or starters, main switch, ampere meter, capacitor for Single phase electric motor.
  • Foundation bolts
  • "V" Belts
  • Magnetic hopper
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