Cassava, plantain and banana chips production Line

Cassava, plantain and banana chips production line


Banana and plantain chip equipment systems for nendran / ethakai and other varieties of bananas, fried in coconut oil offered by Jas enterprise. Create quality plantain and banana chips with Jas enterprise continuous fryers and seasoning systems. We offer both small capacity batch fryers and high-speed systems producing thousands of pounds per hour of finished product.
Semi automatic cassava, plantain, banana, taro, tapioca, chips processing system includes following equipments
Banana slicer
Continuous frying system with heat exchanger
Linear feeder
Flavor applicator and drum
Control panel.

Semi Automatic cassava, plantain, and banana Chips Lines


Description of Semi Automatic cassava, plantain, and banana Chips Lines

Semi automatic banana chips line capacity: - 100 kg/hr products made by the line are

  • Nendran / Ethakai and other varieties of banana, plantain chips
  • Sweet Potato chips
  • Taro Chips
  • Cassava / tapioca Chips

Some of the main features of Semi automatic banana, cassava, plantain, taro, yams, sweet potato, potato chips line are.

  • Food safety
    • All contact materials and components are food grade to ensure food safety.
    • Oil filtration system prolongs cooking oil life time which promotes better product shelf life.
  • Consistency
    • Oil enters the fryer kettle through strategically places inlets to ensure even temperature across the fryer.
    • Fryer is automatically control to stabilize cooking oil temperature.
    • Cooking time is adjusted by controlling fryer’s conveyor speed.
  • Engineering excellence
    • Jas semi automatic cassava, plantain and banana chips line are made of high quality components and material to ensure endurance and high performance.
    • Semi automatic cassava, plantain and banana chips line are designed to work around the clock with minimum downtime.
    • Semi automatic cassava, plantain and banana chips line are comes in various sizes and configurations to meet different product and capacity requirements.
  • Easy maintenance
    • The hood, conveyors and paddles can be lifted to allow easy access for cleaning/maintenance.
    • For complete cleaning solution can be circulated through the entire system

Cassava, plantain and banana Slicer

Cassava, plantain and banana Slicer

Hand peeled plantain, banana or cassava can be directly sliced in to an oil flume at the in-feed end of the fryer. Cassava, plantain and banana slicer, which can produce round, lengthwise chip or sticks.
Cassava, plantain and banana slicer is fabricated from non corrosive materials. The banana slicer is operated by an electric motor and power transmitted to the directly coupled with aluminum manual tuber feeder head. It is manually fed with one tuber at a time through the rotating feeding head. The whole tuber falls vertically as it is manually fed by the operator against the fixed tuber slicing die and become sliced. The thickness of the slices is predetermined by adjusting the gap of knife.

Continuous frying system with heat exchanger

Continuous frying system with heat exchanger

Description of Continuous frying system with heat exchanger

Advance Features of Continuous frying system with heat exchanger

  • Complete system consists of frying section with paddles and sub merger belt, top hood, takeout belt, continuous oil filter, day oil tank and heat exchanger.
  • Make up oil is continuously added to the fryer to maintain optimum level.
  • The flow of oil ensures a linear flow of oil, which is necessary in order to have a uniform frying time for all the slices.
  • The equipment is designed to have a low oil holding capacity (450 liter) in order to achieve low oil turnover ratio.
  • Speed of both the belts can be varied by a variable frequency drive to adjust the frying time. Similarly flow of inlet oil can be regulated with valves.
  • The continuous oil filtration is carried out by a belt type filter, which keeps the frying oil clean and filtered particles are collected in a tray.
  • A stainless steel 304 made oil tank (600 liters) is placed with the fryer which can accommodate entire oil in the system.
  • After frying the chips are received by takeout belt.
  • The fryer is also suitable for potato sticks and banana chips.

Heat exchanger

Coil type seamless stainless steel tubes and mild steel shell instant response.

Multi-layer insulation

Lightweight ceramic fiber insulation keeps casing temperatures low and does not deteriorate from age or thermal stress. Low residual heat capacity enhances temperature control and eliminates overheating of oil during unscheduled shutdowns.

Self-cleaning tubing

Completely self-draining, our all-welded stainless steel tube bundles stay clean of particle accumulations. Normal thermal expansion produces no stressing or buckling of the tubes, assuring years of reliable, trouble-free operation.
For cooling of oil a shell and tube heat exchanger will be provided along with fryer for better oil management.
The fryer comes with pneumatic auto lifting arrangement of conveying system for easy cleaning and maintenance.
Complete material of construction will be stainless steel 304.

Specifications:

  • Belts: -Stainless steel 304 500 mm width
  • Paddle motor: - Geared motor with variable frequency drive, 0 .5 HP
  • Sub merger motor: - Geared motor with variable frequency drive, 0 .5 HP
  • Takeout motor: - Geared motor with variable frequency drive, 0 .5 HP
  • Filter drive motor: - variable speed, 0.25 HP
  • Filter belt width : - 235 mm

Control panel

The electrical control panel houses all the starters, temperature controllers and variable frequency drives for operation of equipments.
Supply voltage: - 415 volts, 50 Hz, 4 wire
{electricity (special power can be accommodated): 110/220/380/415 volts, 50/60 Hz, 1/3 phase}

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